SmartCoalBunker, a form of gravity fed coal bunker, Smart Coal Bunker uses a gravity feed fuel dispenser to fill the coal bucket. Once the coal bunker has been full, the shute automatically closes. The bunker is housed in the form of a box. It must be assembled before it is used.
Innovative storage bunker
A Tata steel plant in the UK has developed an innovative storage bunker for coal. The bunker is able to hold four thousand tonnes of coal. It also has a multi-stage infill system that solves many of the problems with coal flow. It distributes flow to previously ‘dead” areas of the bunker.
The coal silos are massive dusty structures that can hold many hours of coal. In a coal-fired plant this amount of coal is crucial in order to ensure that the process is continuous. This is why the end-user needs to manage the amount of coal stored in these silos. It also helps in preventing process interruptions.
Niall Walsh and his team have developed a storage bunker that is ingenuous. He invented the SmartBunker after his mother was afflicted by arthritis. This product makes the job of carrying and storing heavy products much easier. It is also waterproof and airtight, and is easily refillable. Its design lets it be fixed to the ground. Additionally, it helps to keep food fresh by preventing condensation.
The temperature of the coal stored in the storage bunker decreases gradually between 345 K and 350 K after 35 to 41 days. After 41 days, the temperature drops quickly. This is indicative of the capability of the system to control temperature. The temperature decreases, and the coal in the storage bunder begins to cool.
Problems with the traditional coal bunker
Traditional coal bunkers can be problematic in a variety of ways. First coal is a porous and homogeneous medium. It can be unstable and brittle if it isn’t hydrated with air and water. This could cause structural damage to silo floors, walls, feeders, and other equipment.
Second, coal is often mixed in with slush or other materials, which decreases the efficiency of discharge. This problem is magnified during the lunar months with high moisture. It is common for manual intervention to promote coal flow. This is inefficient and ineffective and is not a viable long-term solution.
A traditional coal bunker is typically 38 m high and 40 meters wide. It has two coal unloading ports at the top and two funnel-shaped coal outlets below. The temperatures of the outlet and the inlet will rapidly drop because they aren’t sealed. After the inert gas has been injected, the coal bunker’s T-max remains high, but gradually decreases. The reason for this is the gradual dispersal of CO2 gas, which reduces oxygen levels in the high-temperature zone.
Because traditional coal bunker designs are not stable The new design was designed to address these issues. A new design that is more efficient incorporates an insert system with multiple stages that solve the two major issues. First, a new type of bearing system is necessary. To stop rock movement the coal bunker must be built with a strong support structure.
Benefits
The advantages of a smart coal bunker are numerous. It removes the need for heavy lifting, reduces waste, and ensures that fuel or feed is dry. It also comes with a specially-designed alcove that can be used to fill buckets. It has been endorsed by several industry bodies.
SmartBunker is weatherproof and comes with an enclosed lid that stops water from getting into the bunker. It is simple to refill. The hatch is designed to be at shoulder level and can hold up to 200 kilograms of coal. However, certain types of coal are not compatible with it.
The smart coal bunker has advantages in that it is able to measure the level of coal in real-time. The system has three intelligent cameras, which are placed at various angles. It is able to monitor several coal bunkers in severe environments. This allows for more precise analysis of the coal levels.
Cost of a smart coal bunker
A well-designed coal bunker can be quite expensive to purchase. The product is weatherproof and has a sealed lid to prevent water from entering. It is also easy to refill and holds 200kg of coal. Certain types of coal may not work with the SmartBunker.
This type of bunker utilizes sensors to monitor coal temperature and can prevent wind-fueled fire dangers. The temperature sensors are placed about 600 meters from the control room. They monitor the temperature within the coal mountain, which is able to fluctuate from time. When the bunker is fully stocked the system shuts down automatically.
Fully automated fueling eliminates the need for overtime and costs. This is the first of its kind in the world. It is being constructed at the Luminant’s Baldwin Power Station, and will be the first one in the world. Dave Wombacher, the Baldwin Power Station’s Senior Engineer, is in charge of the running of the plant. Prior to this position, Dave was the Mechanical Maintenance Supervisor at US Steel – Granite City Works.
Niall’s “light bulb moment”
A’smart coal bunker’ is a unique and eco green method of storing coal. The innovative design of the bunker keeps the coal dry and easily accessible, and makes the process of getting it stored and distributed easy. The benefits of this product extend to other areas, as well as coal storage.
After seeing the amount of coal that was being wasted in conventional coal bunkers, Niall Walsh decided to make them more efficient. He was also concerned about the mess left behind in storage areas. In the end, he lost his job in the building industry and began to experiment with pieces of plastic and lamp shades in order to come up with the best design.
Hetas approval
The Hetas testing agency has approved the Smart Bunker. The design and mechanism for dispensing make it simple to use. The handle can be pulled down and dispenses coal. After coal is dispersed the handle will return and stop. This makes the bunker suitable for indoor and outdoor use.
Customers can rest assured that their fuel is compliant with the highest environmental standards when they get HETAS approval. HETAS is an independent organisation in the industry committed to a cleaner and more efficient burning. They testify to the safety of fuels and appliances. They operate a competent person scheme in the UK and collaborate with local authorities to comply with air quality legislation.
Dispensing mechanism
The SmartBunker is a revolutionary and innovative storage bunker. It features a spring-loaded side lever that allows the stack of products at the bottom of the container. It is made of medium-density UV resistant polyethylene to keep the fuel dry. The unique design of the bunker eliminates the need for a shovel and reduces the chance of bending. You can reuse the bag as well, which is an additional benefit.
The model is based on the coal bunker’s symmetrical design that has an upper border at the bottom of the belt conveyor roadway. A distressed zone is an area of the coal bunker which is not submerged under ground pressure. The rock parameters used in the model were similar to the ones used in FLAC.
To replace the traditional coal bunker that was vertical A new type of coal bunker was designed. The new design aims to solve two issues that plague the existing coal bunker. It must first have a new bearing system. In addition, it has to be strong enough to support the coal’s weight.
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